OPTIMAGS plans and puts into operation several different high-speed, ultra-precise, modular coating facilities for the production of transdermal patches and oral strips.
Profile
OPTIMAGS plans and puts into operation complete facilities.
We deliver complete solutions for the pharmaceutical patch
and oral strip production industry: the facilities, the
machines
and the single components. Our great knowledge and
experience in high-speed, ultra-precise patch production,
modular coating machine with our special knife coater results
in several different facilities for production of transdermal
patches all over the world
The first OPTIMAGS TDS Coating Plant for a leading German
pharmaceutical company was installed in 1995. Several
European, Asian and American pharmaceutical companies
have since decided on our high-speed, ultra-precise patch-
and oral strip production, modular coating machine with our
special knife coater.
OPTIMAGS COMPLETE PATCH PRODUCTION FACILITIES
OPTIMAGS supplies complete production-facilities for
patches. Facilities are available in various sizes. They are
all
custom tailored, but have in common:
· All systems designed and built acc. to European GMP and
safety standards
· No heavy static necessary, the complete facility may be
erected in a standard office building
· PC-controlled depots for raw materials and intermediate or
finished products
· PC-controlled medical and adhesive mixing vessels, or
complete stations
· OPTIMAGS TDS coating machine
· PLC-controlled punch and packaging machine
· Quality control laboratory
The facilities may be for:
· First stage laboratory production (output up to 3 million
patches p.a.or 10 million oral strips p.a)
· Small scale, semi automatic production (output up to 50
million patches p.a.or 200 million oral strips p.a)
· Large scale, fully automatic units (output up to 400 million
patches p.a. or 1600 million oral strips p.a)
A demonstration model can be shown in our locations of the
company
OPTIMAGS TDS MODULAR COATING MACHINES
The machines consist of following modules:
· PC-controlled, fibre optically adjusted coating knife he
"heart
and the brain" of the machine)
· Unwinder and rewinder station
· Dryer, modularly arranged with up to eight zones
OPTIMAGS KNIFE COATER TECHNOLOGY
The OPTIMAGS Coater is an intelligent combination of a cast
and a die coater. Its construction allows for extreme accuracy
across and along the coat, typically better than 1% at
100g/m² for an adhesive coat. In addition to this, the
following
advantages are also noteworthy:
· Direct and sensitive coating adjustment via PC and fibre
optic control of the wet thickness immediately after the
coating head
· Additional dry thickness profiling sensor as master control
at the dryer exit
· Small size, simple construction and low weight enable fast
and easy replacement of coater in case of product changes
· Only the coating knife is in contact with the coating
solution
· Fully automatic and recipe controlled production possible
OPTIMAGS CUSTOMER SUPPORT SERVICES
On request, OPTIMAGS can assist in the acquisition of the
necessary production permits, the validation process of the
production and the necessary funding and financing services.